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Microscopical Evaluation of Glass Delamination In Pharmaceutical Vials: A Look at Three Different Vial Manufacturers
by  Kristie J. Diebold, McCrone Associates, Westmont, IL

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Figure 11 shows large pitting at the base of Company C’s vials and Figure 12 shows finer pitting at the neck.

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FIGURE 11
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FIGURE 12

 

SEM images were also taken to show tapering of pitting and the enlargement of pitting (Figures 13, 14, and 15). 

 

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FIGURE 13
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FIGURE 14
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FIGURE 15

 

Delamination is shown in Figure 16.  If the whitish line is focused on, the SEM images shown in Figure 17 provide detail on a close up of the delamination and the flakes starting to slough off.  Again, an IR spectrum was obtained to show a ~1100λ band which is a characteristic of silica; again, suggesting glass.

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FIGURE 16
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FIGURE 17

 

The second study consisted of four vials having been kept at 40˚C, 30˚C, 25˚C, and 4˚C respectively for a four-week period.  Company B’s vials were sent by the client for further analysis.  Company A and C’s vials were sent for research purposes.

 

Company A’s vials resulted in pitting at the base of the vial at all temperatures and finer pitting was in the neck area, as seen in Figure 12.  Delamination was found ~1/2 inch from the top of the vial; this area is common to the fill line.  The pinkish residue is seen but only at 40˚C.  Again, this residue is believed to be thin delamination.

 

Company B’s vials, which were sent in per client request, contained pitting at all temperatures except 4˚C.  There was no delamination found.  The strange vertical striations were visible again at all temperatures along with the residue/discoloration between the striations, similar to the first study.  A reference vial was sent in which only showed very faint striations.

 


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