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microscopy in the home shop
Microscopy in the Home Shop
Constructing a Scanning Light Photomacrography System
| by |
Ted Clarke, Scientific Photographer and Instrument Maker |
My photomacrography stand initially used the Olympus
Auto Bellows, except for the bellows rail. The gray cast iron, double
dovetail sided bellows rail for my stand is somewhat longer than the Olympus
aluminum rail and held at both ends in sliders. These sliders mate with
the guiding surfaces of the lathe bed vertical column for coarse adjustment
of the bellows rail position using the long feed screw shown in Figure
7. These sliders are locked to the lathe bed before the adjustment for
final focus is made with the micrometer head at the end of the bellows
rail. The bellows rail dovetail and mating surfaces of the sliders were
hand scraped for a very precise fit and alignment with the lathe bed axis. The
all-metal camera and lens mounting boards shown in Figure 7, replaced
the earlier Olympus components to provide much higher rigidity, and to
eliminate the crack prone plastic inserts mating with the bellows rail
in the Olympus system. The X-Y feed slides from the lathe are shown attached
to a jackscrew driven knee slide in Figure 8. This slide provides the
vertical feed for scanning when motor driven. The cast iron slide for
the knee, made in my home shop, was precision hand scraped and fitted
with a tapered gib for maximum rigidity. The dial indicator shown in Figure
8 is used to determine when to open and close the camera shutter. In
order to assure the slide is moving at a uniform speed upward, I allow
an initial 0.100” of scan travel before reaching the position where the
shutter is opened with a cable release. An adjustable micro switch shuts
off the scanning drive motor if it is not first switched off based upon
the dial indicator reading for the end of the scan. The jackscrew, 0.025”
elevation per screw revolution, is driven through a 20:1 gear reduction
box salvaged from an electric drill. A 0.1 HP AC-DC motor with a belt
reduction is used to drive the gear box through a flexible shaft. The
motor speed is governed by a variable speed controller. The scanning exposure
is controlled by suitable combinations of scanning speed and slit illumination
intensity.
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Figure
7 |
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Figure
8 |
The illumination system described in my earlier article
is shown in Figure 9 configured to scan the head of a fly, shown in Figure
6. Figure 10 is a close-up showing the fly between the illuminating lenses. The
blue cables at the sides of the Figure 9 are portions of a bifurcated
fiber-optic light-guide connected to adjustable sliders containing the
slits. The ends of the light-guides are linear fiber arrays measuring
0.50 mm x 14 mm. These light-guide ends are positioned 6 mm behind the
10 mm long by 0.025 mm slit openings formed between two razor blade segments.
The inner two sliders contain Spiratone macro lenses with a 35 mm focal
length. Color balancing 80A filters are mounted in caps on the outer ends
of these lenses. The system is configured to produce a 5 mm wide beam
at 0.5X magnification of the slit sources to illuminate the fly head for
the image in Figure 6 obtained with the Olympus 38 mm focal length macro
lens set at f/4 with the bellows length set for 5X magnification. The
illuminating lenses are set at f/4 giving an illumination NA of 80% of
the imaging numerical aperture (NA). The numerical apertures are calculated
from the following equation using magnification Mi = 2X for
the cone of light illuminating the specimen. The lens relative aperture
setting (f/no) is the focal length of the lens divided by twice the lens
opening diameter.
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Figure
9 |
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Figure
10 |
Eyepiece inspection of the portions of the field
illuminated by the slit system revealed objectionable diffraction artifacts
when the illumination NA was reduced much below that of the imaging NA. This
same condition applies to brightfield illumination with the light microscope.
The sliders containing the slit sources and the lenses
mount on a 610 mm long dovetail slide obtained from Edmund Industrial
Optics. These sliders incorporate vertical dovetail mounts permitting
the lenses and slits to be adjusted vertically for beam alignment. The
aligning operation begins by rotating the caps containing the slits on
the mating tubes containing the fiber-optic linear arrays until an image
of the slit formed by the adjacent macro lens exhibits a full length image
of the slit with uniform brightness. These angular positions are then
locked with the thumb screws in the caps. The next operation is to align
the slits so they are the same distance above the stage and parallel to
the stage. A right angle monocular microscope with a 5X objective and
15X graticule eyepiece was fabricated for this operation shown being done
in Figure 11. The next operation is to align the illumination lenses so
that both beams are coaxial. The slit sources are moved to near the opposite
ends of the horizontal slide for this operation with one of the illumination
lenses removed from its mount. The remaining lens is then used to form
the image of the adjacent slit on the end of the cap containing the other
slit. The illuminating lens is then adjusted up or down until the image
of the illuminated slit is centered relative to the opposite slit. The
other illuminating lens is then installed for the final part of the aligning
operation shown in Figure 12. The bellows lens with the 10X viewing eyepiece
is used to center and focus the slit images at one of the sharp edges
of an aluminum pyramid test target.The right angle microscope is also
used for this operation as an aid for establishing precise focus of both
slits on the pyramid edge. The illumination lens not previously aligned
vertically is then adjusted vertically so that both slit images are exactly
coincident on the edge of the pyramid when viewed with the right angle
microscope.
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Figure
11 |
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Figure
12 |
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